OEM CNC Turning Machined Milling Ceramic Parts Machined Ceramic
Parts Ceramic Backing Plate
Mingrui ceramics is able to supply a wide range of Machined
Industrial ceramics and custom ceramic parts including:-
- Machined ceramics (formed and machined to highly toleranced shapes)
- Injection moulded ceramic components
- Pressed ceramic shapes
We have a wide range of manufacturing methods available to us for
making formed ceramic shapes either as finished items or as part
complete products suitable for finish machining.
Our machined ceramics facilities are able to cope with relatively
low volume production as well as high volume and are able to
manufacture finished machined ceramics to very tight tolerances.
CUSTOM MACHINED CERAMIC PRODUCTS
Custom machined Ceramic parts and components can be manufactured
using a wide range of processes, all of which we are able to offer.
The choice of forming method and machining processes needed will
depend upon the complexity, tolerance requirements, size and
quantity of pieces required. There can be a vast difference in
price depending on the processes needed to make the parts so it is
important that we have as much information as possible in order to
quote the most cost effective product.
- Very tight tolerances possible
- Excellent surface finish
- Precision ground surfaces
SOME TYPICAL APPLICATIONS ARE:
- Thread and wire guides
- Furnace element support spools
- Wear Resistant and Ballistic Tiles
- Electrical Insulators, feed thru's and shoulder bushings
- Pump shafts
- Valve components
Cost-effective production according to your requirements
For use in valve systems, components must be able to withstand
punishing demands and will outperform metals, plastics and other
materials in heavy wear, high temperature and high pressure
Ceramic gaskets by Rauschert, manufactured for a precise fit,
ground and polished, are ideal for valves and plumbing fittings.
They guarantee a constant flow control and an optimum sealing
function. Efficiency made to order!
- Components for industrial mixing plates
- Components for plumbing fittings
- Components for pneumatic valves
- Other components
Properties sheet of Alumina and zirconia :
|Characteristics||Unit||95 Al2O3||99 Al2O3||ZrO2|
|Thermal shock resistance||Δ(℃)||220||180-200||280-350|
|Max. Working Temperature||℃||1500||1700||850|
|Dielectric Constant (1 MHz )||-||9.5||9.8||26|
Mingrui Ceramics provide advanced ceramics on critical wear
surfaces of valve plugs to maximize service life.
Specialized Severe Service Plugs to Increase Service Life
Ceramic valve plugs can withstand long periods of severe wear. To
make ceramic plugs more robust, Caldera engineers have developed
proprietary ceramic retention methods that reduce mounting-induced
ceramic tensile stresses. These methods leverage the inherent
ceramic strengths to create a longer lasting plug. These plugs are
found in service worldwide.
Tight-Shutoff Ceramic Plugs
Mingrui provides plugs and seats with Sintered Silicon Carbide
ceramic that meet ANSI Class IV shutoff for vent and various slurry
applications. Caldera’s tight-shutoff plugs allow operators to shut
off flow with the control valve and therefore prolong the life of
expensive isolation valves. Caldera also offers plugs with other
types of ceramic, including zirconia, reaction bonded silicon
carbide, Tungsten Carbide, and others.
Innovation in Plug Design
Mingrui uses finite element analysis and other tools to assess
existing valve plug designs and evaluate design alternatives. One
such alternative is the flat plug (as compared to the parabolic
plug), where the flat plug has shown greater erosion
characteristics and prolonged valve life.
Advantages of flat plug:
- Improved toughness due to simpler ceramic shapes and less ceramic
- Proven flow characteristic through field experience and laboratory
- Increased durability through effective mounting designs.
- Split clamp retention allows for easier repair of plugs.
1. What kind of industry ceramics do you have?
We specialized in 95% 97% 99% alumina ceramic and zirconia ceramic
2. What kind of molding method can you supply?
Dry Pressing, isostatic pressing, grouting, hot-chamber die
casting, tape casting, injection molding, etc, injection molding
and isostatic molding is the most commonly used.
3.What stabilizer do you use when processing?
Yttria stabilizer is the most commonly used in our industrial
4.Can you produce free samples for me?
Yes usually, we can produce free samples for you but it is up to
the product complexity .
5.What terms can you accept for payment?
T/T, L/C , Western union , Money Gram and Paypal is welcome , but
paypal and western union only for small-sum payment.
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